We are proud to collaborate with Intact Idea LLC, the parent company of Flair Espresso, a U.S.-based brand renowned for designing, developing, manufacturing, and marketing premium-level espresso makers. Currently, we are producing a pre-production injection-molded accessory part tailored for coffee enthusiasts who enjoy manual pressing.
This innovative accessory is crafted from food-safe polycarbonate (PC) material with a grey powder finish. Designed for convenience, it’s lightweight, portable, and capable of withstanding boiling water temperatures without compromising functionality, making it the perfect companion for coffee lovers on the go.
Key Features of the Injection-Molded Part
1. Material – Polycarbonate (PC):
Polycarbonate is an excellent material for this application due to its durability, toughness, and ability to maintain its properties in extreme conditions ranging from -20°C to 140°C. Its virtually unbreakable nature makes it a superior choice over metal parts for this type of accessory.
2. Mold Steel – NAK80:
To ensure high mold durability and quality, we utilize NAK80 steel for injection molding. This steel is hard enough to withstand the polycarbonate’s toughness and can be polished to a shiny finish if required, enhancing the part’s aesthetic appeal.
3. Precision Process:
The part features a threaded sideband to accommodate an air gauge fitment. We employ an automated threading device during the injection molding process to ensure precision and efficiency.
4. Dimensional Stability:
Using advanced Sumitomo injection molding machines from Japan, we guarantee cosmetic consistency and dimensional accuracy, even for parts with thicker flanges.
5. Surface Treatment:
To minimize visible scratches, we offer various texture options for the surface. While rough textures may increase mold release challenges, our engineering expertise ensures optimal balance between aesthetics and functionality.
6. Cost-Effective Hot Runner System:
To address the continuous demand for this part, we have incorporated a hot runner system into the mold. This system minimizes material waste and significantly reduces production costs.
7. Custom Colors:
The color of the part can be customized according to client requirements, offering flexibility to match specific branding needs.
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Why Choose FCE for Injection Molding?
Located in Suzhou, China, FCE excels in injection molding and a variety of other manufacturing services, including CNC machining, sheet metal fabrication, and box build ODM solutions. With a team of seasoned engineers and strict 6 Sigma management practices, we deliver innovative and reliable solutions tailored to your unique needs.
By partnering with FCE, you gain access to:
- Expert guidance on material selection and design optimization.
- Advanced manufacturing capabilities, including precision injection molding.
- Cost-effective, high-quality production that meets international standards.
Let FCE turn your ideas into reality. Contact us today for a consultation and experience the unmatched precision and quality of our injection molding services.
Post time: Nov-15-2024